Excellerant
Excellerant is a manufacturing efficiency platform that connects your shop floor machines with your team to provide real-time data collection, automated DNC file management, and comprehensive production monitoring.
MachineMetrics
MachineMetrics is an industrial IoT platform that captures and transforms data from manufacturing equipment into actionable insights to increase your factory floor productivity and machine utilization.
Quick Comparison
| Feature | Excellerant | MachineMetrics |
|---|---|---|
| Website | excellerant-mfg.com | machinemetrics.com |
| Pricing Model | Custom | Custom |
| Starting Price | Custom Pricing | Custom Pricing |
| FREE Trial | ✘ No free trial | ✘ No free trial |
| Free Plan | ✘ No free plan | ✘ No free plan |
| Product Demo | ✓ Request demo here | ✓ Request demo here |
| Deployment | ||
| Integrations | ||
| Target Users | ||
| Target Industries | ||
| Customer Count | 0 | 0 |
| Founded Year | 1984 | 2014 |
| Headquarters | Farmington, USA | Northampton, USA |
Overview
Excellerant
Excellerant provides a unified platform to bridge the gap between your CNC machines and your office staff. You can eliminate manual data entry and paper-based tracking by connecting every machine on your shop floor to a centralized network. This allows you to monitor machine status, track overall equipment effectiveness (OEE), and manage your NC programs from a single, secure interface.
The software helps you identify bottlenecks in real-time so you can take immediate action to improve throughput. Whether you run a small machine shop or a large-scale manufacturing facility, you can use these tools to standardize your workflows and ensure your operators always have the correct files and instructions. By digitizing your shop floor, you reduce downtime and create a more transparent production environment.
MachineMetrics
MachineMetrics is an industrial data platform designed to help you take the guesswork out of your manufacturing operations. By connecting directly to your machine controls, the software automatically collects and transforms data into real-time dashboards. You can monitor your entire shop floor from any device, allowing you to identify bottlenecks, track production against goals, and respond to downtime events the moment they happen.
The platform serves small job shops to global enterprises across industries like automotive, aerospace, and medical device manufacturing. You can use the built-in tools to digitize your paper-based processes, automate production reporting, and trigger maintenance alerts based on actual machine usage rather than simple calendars. This direct connection to your equipment ensures you are making decisions based on hard facts rather than manual entry or intuition.
Overview
Excellerant Features
- Real-Time Machine Monitoring Track the live status of every machine on your floor to identify idle time and improve overall equipment effectiveness.
- Automated DNC Management Manage and transfer your NC programs securely to any machine, ensuring your operators always use the correct file versions.
- Shop Floor Data Collection Collect accurate production data directly from your machines and operators to eliminate manual errors and paper tracking.
- Visual Production Dashboards View your key performance indicators on large shop floor displays so your entire team stays aligned on production goals.
- Work Order Tracking Follow the progress of specific jobs through every stage of production to provide accurate delivery estimates to your customers.
- Preventative Maintenance Alerts Schedule maintenance based on actual machine run-time data to prevent unexpected breakdowns and extend equipment life.
MachineMetrics Features
- Automated Data Collection. Connect your CNC machines and equipment directly to capture high-fidelity data without requiring manual input from your operators.
- Real-Time Dashboards. View live production status and machine utilization across your entire plant on any web-enabled device or floor-mounted tablet.
- Operator Interface. Give your operators a simple touch-screen interface to categorize downtime reasons and view real-time progress against production targets.
- Predictive Maintenance. Monitor machine health and tool wear in real-time to predict failures before they happen and reduce your unplanned downtime.
- Production Reporting. Generate automated reports on OEE, cycle times, and scrap rates to identify your most profitable jobs and underperforming assets.
- Workflow Triggering. Set up automated alerts via text or email to notify the right team members when a machine goes down or requires attention.
Pricing Comparison
Excellerant Pricing
MachineMetrics Pricing
Pros & Cons
Excellerant
Pros
- Reliable DNC wireless connectivity for older machines
- Significantly reduces manual data entry errors
- Provides clear visibility into machine downtime causes
- Scalable architecture fits small and large shops
Cons
- Initial hardware configuration requires technical setup
- Learning curve for customizing advanced reports
- Pricing is not publicly listed for budgeting
MachineMetrics
Pros
- Fast implementation with plug-and-play machine connectivity
- Highly accurate data captured directly from machine controls
- Intuitive dashboards that are easy for operators to understand
- Excellent customer support during the initial hardware setup
- Significant improvements in OEE and machine utilization
Cons
- Custom pricing can be high for very small shops
- Requires stable internet connectivity across the factory floor
- Advanced reporting features have a slight learning curve