Excellerant
Excellerant is a manufacturing efficiency platform that connects your shop floor machines with your team to provide real-time data collection, automated DNC file management, and comprehensive production monitoring.
Intouch Monitoring
Intouch Monitoring is a comprehensive production tracking software that provides real-time visibility into manufacturing performance, downtime, and quality metrics to help you optimize factory floor efficiency and output.
Quick Comparison
| Feature | Excellerant | Intouch Monitoring |
|---|---|---|
| Website | excellerant-mfg.com | intouchmonitoring.com |
| Pricing Model | Custom | Custom |
| Starting Price | Custom Pricing | Custom Pricing |
| FREE Trial | ✘ No free trial | ✘ No free trial |
| Free Plan | ✘ No free plan | ✘ No free plan |
| Product Demo | ✓ Request demo here | ✓ Request demo here |
| Deployment | ||
| Integrations | ||
| Target Users | ||
| Target Industries | ||
| Customer Count | 0 | 0 |
| Founded Year | 1984 | 1997 |
| Headquarters | Farmington, USA | Northampton, UK |
Overview
Excellerant
Excellerant provides a unified platform to bridge the gap between your CNC machines and your office staff. You can eliminate manual data entry and paper-based tracking by connecting every machine on your shop floor to a centralized network. This allows you to monitor machine status, track overall equipment effectiveness (OEE), and manage your NC programs from a single, secure interface.
The software helps you identify bottlenecks in real-time so you can take immediate action to improve throughput. Whether you run a small machine shop or a large-scale manufacturing facility, you can use these tools to standardize your workflows and ensure your operators always have the correct files and instructions. By digitizing your shop floor, you reduce downtime and create a more transparent production environment.
Intouch Monitoring
Intouch Monitoring gives you a clear, real-time window into your manufacturing operations. Instead of relying on manual paper logs or end-of-shift reports, you can see exactly what is happening on your factory floor the moment it occurs. The platform connects directly to your machines to track cycles, downtime, and scrap rates automatically, providing you with accurate data to drive continuous improvement.
You can use the software to identify bottlenecks, monitor Overall Equipment Effectiveness (OEE), and manage production schedules dynamically. It is designed specifically for plastics, packaging, and general manufacturing environments where high-volume production requires tight control. By digitizing your production data, you can reduce waste, improve machine utilization, and ensure your team stays focused on meeting delivery targets.
Overview
Excellerant Features
- Real-Time Machine Monitoring Track the live status of every machine on your floor to identify idle time and improve overall equipment effectiveness.
- Automated DNC Management Manage and transfer your NC programs securely to any machine, ensuring your operators always use the correct file versions.
- Shop Floor Data Collection Collect accurate production data directly from your machines and operators to eliminate manual errors and paper tracking.
- Visual Production Dashboards View your key performance indicators on large shop floor displays so your entire team stays aligned on production goals.
- Work Order Tracking Follow the progress of specific jobs through every stage of production to provide accurate delivery estimates to your customers.
- Preventative Maintenance Alerts Schedule maintenance based on actual machine run-time data to prevent unexpected breakdowns and extend equipment life.
Intouch Monitoring Features
- Real-Time Data Capture. Connect your machines directly to the software to track every cycle and status change automatically without manual data entry.
- Live Shop Floor Map. View a color-coded digital map of your entire factory floor to identify which machines are running, stopped, or underperforming.
- OEE Tracking. Monitor your Overall Equipment Effectiveness in real-time to understand how availability, performance, and quality impact your bottom line.
- Downtime Analysis. Categorize and analyze the root causes of machine stoppages so you can implement targeted fixes and prevent recurring issues.
- Production Scheduling. Plan your jobs visually and adjust schedules on the fly based on actual machine speeds and real-time progress updates.
- Quality Control Alerts. Set up automated alerts to notify your team immediately when scrap rates exceed limits or machine parameters drift out of spec.
Pricing Comparison
Excellerant Pricing
Intouch Monitoring Pricing
Pros & Cons
Excellerant
Pros
- Reliable DNC wireless connectivity for older machines
- Significantly reduces manual data entry errors
- Provides clear visibility into machine downtime causes
- Scalable architecture fits small and large shops
Cons
- Initial hardware configuration requires technical setup
- Learning curve for customizing advanced reports
- Pricing is not publicly listed for budgeting
Intouch Monitoring
Pros
- Provides instant visibility into machine downtime and performance
- Eliminates the errors associated with manual paper-based reporting
- Scales easily from a few machines to multiple sites
- Supports a wide variety of older and modern machinery
- Offers responsive technical support for hardware integration
Cons
- Requires initial hardware installation for machine connectivity
- Learning curve for setting up complex custom reports
- Interface feels more functional than modern consumer apps